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The foam in your mattress plays a crucial role in how comfortable your bed feels. Not only does it impact your sleep quality, but it can also affect your overall health. Some mattresses are made with toxic chemicals, which is something you definitely want to avoid. However, some of the leading brands in the mattress industry, like 3Z, create non-toxic foam that is safe for you to sleep on every night.

A few months ago, I had the chance to visit the 3Z mattress factory in Glendale, Arizona, and I learned a lot about how they make their mattresses. The factory produces six different brands of mattresses, each with its own unique feel and features. Some of the popular mattresses from 3Z include the Brooklyn Bedding Signature Hybrid, Helix Midnight Luxe, Leesa Sapira Chill Hybrid, Nolah Original 10-inch, Birch Natural, and Bear Elite Hybrid.

One of the key factors that differentiate mattresses is the type of foam used. For example, the Tempur-Pedic Breeze Pro mattress feels very different from the Nolah Original 10″. This is because Tempur-Pedic uses dense memory foam, while Nolah uses neutral polyurethane foam. Poly foam is lighter and more forgiving, making you feel like you’re sleeping on top of the mattress rather than sinking into it.

In addition to polyurethane foam, there are other types of foam used in mattresses, such as memory foam, gel memory foam, copper-infused foam, high-density foam, and latex foam. Each type of foam has its own unique properties that affect the feel and comfort of the mattress.

The process of making foam is similar to baking a cake. Liquid chemicals are mixed in precise ratios, react, and rise to form foam blocks. The foam blocks are then cut into layers and used in mattresses. It’s important to note that 3Z’s foam is CertiPUR-US certified, which means it’s safe, fiberglass-free, and made without toxic chemicals.

3Z is unique in that they pour their own foam and own a factory that manufactures their mattresses in-house. This gives them full control over the quality of their products and allows them to create new foam variations that are exclusive to their brands. Each mattress model is crafted with specific foam formulations and densities to achieve the desired level of firmness, support, and comfort.

When looking for a new mattress, it’s important to consider the type of foam used in it. Make sure the foam is CertiPUR-US certified to ensure it’s free from harmful chemicals. The type of foam also determines the feel and firmness of the mattress, so choose one that suits your preferences. 3Z mattresses are a great choice if you want high-quality foam that is safe and designed for optimal comfort and support.